Development and implementation of industrial control systems (ICS) based on SCADAPack controller
A programmable logic controller (PLC) SCADAPack due to its technical and operational characteristics to successfully meet the challenges of automation in various industries.
Oil and gas
SCADAPack controllers are used for the automation of well pads, individual wells, booster pump stations, metering of oil and gas, compressor stations, pipelines and other oil and gas production.
SCADAPack controllers as part of an automated process control system (PCS) operating at the level of wells, provide remote and local management, the collection of information from control stations and electric- deep-well pumps, group metering stations, injection wells and water distribution panels, transformer substations. With communication module controllers are organized reliable communication channels to transmit the information to dispatcher oil and gas fields.
Large memory buffer allows data and transmit them only during the sessions without taking up a communications network. In case of a power failure on the remote and unattended object lithium battery will retain the stored information prior to the arrival of specialists.
SCADAPack PLC noise immunity allows operation with a high level of impulse noise, including in areas of high lightning activity.
Repeater function makes an indispensable application of the controllers in the automation of extended objects, such as the infield and trunk pipelines stretching for hundreds of kilometers.
Proven uptime of the controllers does not allow the main process equipment downtime due to failure of automation.
The temperature range can be used SCADAPack controllers in different regions. They are successfully used in the Far North of Russia, the United States (Alaska), Canada, and in hot climates of Australia, the United States (Texas), Central Asia and the Middle East.
SCADAPack controllers use large oil and gas corporations such as Shell, Chevron, Anadarko Petroleum, ENCANA, BP Amoco and others. One example of an application - automation of more than 300 wells for production of associated gas from coal deposits in Victoria, Australia. When selecting automation makes the following criteria - work in the danger zone temperature conditions up to +70C, the ability to connect to the already existing equipment, the estimated operation of the facility to 40 years.
DCS deposits of "LUKOIL -Kaliningradmorneft"
Energetics
SCADAPack controllers are widely used in the automation of power facilities - in power plants, electrical substations, in automated control systems and energy metering (ACSER) and automated dispatch control system (ADCS).
Capabilities of the controller allow us to solve the problem of operational control, remote control, data collection and archiving of data on remote power stations. Temperature characteristics in combination with communication capabilities allow you to use the controllers in non-performing and non-heated rooms, in open distribution devices.
Compliance with the standards of open systems and the application of the most common industrial protocols, including IEC60870-5-101, IEC60870-5-103 (IEC 101, IEC-103) meets the requirements imposed by the energy complex for automation in terms of data transfer. Ability to program their own protocols allows you to organize data collection from devices with non-standard protocols, such as electricity from different manufacturers which have access to the serial interface.
SCADAPack controllers can operate in a single cabinet with power equipment without special measures shielding. Controllers can be processed digital signals up to 240V AC and DC without additional conversion.
Mimic screen of the "Ivanovo" substation. Pinsk electrical network. Brestenergo
Heat networks and utilities
SCADAPack controllers are ideal for automation tasks of urban infrastructure - heating systems in enterprises and utilities. They become the basic means of automation of city facilities and heat water, wastewater with a long service life. SCADAPack controllers are becoming more widely used in the industry, helping to improve the mobility and efficiency of urban services.
High reliability, no special requirements for the service, the possibility of remote diagnostics and programming SCADAPack controllers substantially reduce consumption during operation. Overall, as a result of their use in the specialized systems, streamlining workflow, timely diagnosis and elimination of emergency situations resulting in significant savings.
Automation of heating units gives a significant energy saving effect by maintaining optimal process parameters - pressure, coolant temperature, taking into account the ambient temperature. In office buildings SCADAPack controller to automatically lower the temperature on the schedule laid down in its program. The controllers are equipped with a real time clock and calendar.
SCADAPack controllers are used as a basic means of automation systems at "INTECH" (LLC "Realtehnoservis"), "EKOTEL" ( "Firm RSC") for the integrated automation of objects with the ability to multi-rate account in the optimization of financial costs on payment received (released) energy. These systems also allow for the control of saving energy, perform remote and local management of the engineering equipment facilities to transmit signals on the penetration of service and technical premises. Such systems are in place to automate the control services, serving the residential neighborhoods "Kurkino" and "Northern Tushino" in Moscow.
Controllers SCADAPack, SCADA- system ClearSCADA found applications in process control water treatment plant in Khabarovsk and Sakhalin, the automated system of commercial accounting and process control heating of Norilsk.
The operator interface control system Khabarovsk water utility
SCADAPack controllers used in process control decontamination of water in the automation of the process control system of preparation and dosing of sodium hypochlorite solution for a given concentration of disinfection of drinking water supplied to the cities Kronstadt and Lomonosov.
In systems of water supply with SCADAPack controllers implemented control subsystem intake facilities on Yurkharovskoye gas condensate field, where the choice of automation has influenced the possibility to operate in unheated areas in the North and compliance standards, open systems, controllers for integration with third party systems.
SCADAPack controllers are also used in water treatment systems and wastewater cities of Detroit, Chicago, Colorado Springs, Ottawa, Ontario, and many others.
Only in the capital city of Canada in Ottawa, they are used to automate more than 100 pumps in wastewater treatment. According to the testimony of operating personnel, SCADAPack controllers were the best solution of all previously used.
Ability to work in extreme conditions, allowed the use of SCADAPack controllers for automatic monitoring system temperature and alkaline balance of water coming from the Gulf to the needs of the CHP military base Elson, Alaska, USA. Autonomy provides a system for monitoring the use of a controller with low power consumption, the combined use of rechargeable batteries and solar.
Industrial plants
SCADAPack controllers are used in various industries for its reliability, performance over a wide temperature range. They can be found in manufactories and outdoors. Controllers collect data from a variety of sensors and control the operation of conveyors, motors and lock shield valves. On this basis, automated support facilities that are part of the industrial structure of the company - water intakes, pumping stations, electrical substations.
Environmental monitoring
Ability to work as a remote control devices, wide temperature range allow the use of controllers for the tasks of monitoring the environment in remote weather stations and automatic weather stations.
In this case, additional important factors are the low-power controllers SCADAPack, the possibility of the controllers from the solar panels and batteries, the ability to maintain over a long period of historical information after a power failure.